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Hastelloy C22 is considered one of the most versatile, corrosion-resistant alloys that are commonly used in various industrial applications. Developed by the Haynes International group, the Hastelloy C22 alloy offers excellent resistance to pitting, crevice corrosion, and stress-corrosion cracking. It can also withstand high temperatures and harsh chemical environments. This alloy is gaining popularity among manufacturers and engineers for its exceptional mechanical properties and welding ability. We will dive deep into Hastelloy C22 Welded Pipes, what makes them unique, and why they are preferred in today’s industrial market.
What Is Hastelloy C22 Welded Pipes?
C22 Hastelloy Welded Pipe are pipes made from the Hastelloy C22 alloy by welding methods such as Tungsten Inert Gas (TIG) or Gas Tungsten Arc Welding (GTAW). These pipes are available in different sizes, shapes, and thicknesses, depending on the application requirements. Hastelloy C22 Welded Pipe retains the alloy’s exceptional corrosion-resistant properties, making them ideal for use in environments exposed to harsh chemicals or high temperatures. Hastelloy C276 Welded Pipe, Alloy 20 Welded Pipes and many more grades are also available.
Features of Hastelloy C22 Welded Pipes
UNS N06022 Welded Pipes offer several features that make them a suitable choice for industrial applications. These features include:
High resistance to corrosion and degradation
Resistance to stress cracking and pitting
Exceptional welding ability
Good mechanical properties
High thermal stability
Applications of Hastelloy C22 Welded Pipes
ASTM B619 Hastelloy C22 Welded Pipe is used in various industries, including chemical processing, petrochemical processing, pharmaceuticals, and food processing. They are commonly used in applications such as heat exchangers, evaporators, reactor vessels, and transfer piping systems. The pipes are also used in seawater cooling systems, waste treatment equipment, and pollution control systems. Different types of products are available, such as Duplex Steel Welded Pipes, Duplex Steel S32205 Welded Tubes, etc.
Advantages of Hastelloy C22 Welded Pipes
Hastelloy C22 Welded Pipes offer several advantages compared to other alloys used in similar applications. These advantages include:
Excellent corrosion resistance – Hastelloy C22 Welded Pipes exhibit high resistance to corrosion, making them ideal for use in harsh chemical environments.
Low maintenance – The pipes require minimal maintenance, reducing repair costs, and increasing their lifespan.
Cost-effective – Although Hastelloy C22 is an alloy created by Haynes International, the benefits it offers make it more cost-effective compared to other materials used in similar applications.
Excellent welding ability – Hastelloy C22 Welded Pipes are easy to weld and form, making them the preferred choice for engineering and manufacturing industries.
Manufacturing Process of Hastelloy C22 Welded Pipes
The manufacturing process for Hastelloy C22 Welded Pipes involves producing the Hastelloy C22 alloy by melting the mixture of nickel, molybdenum, and chromium in a furnace. The produced alloy is then formed into the desired shape, size, and thickness using different welding methods such as Gas Tungsten Arc Welding (GTAW), Tungsten Inert Gas (TIG), and others.
Table of Content
Hastelloy C22 welded pipes offer excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. They can also withstand high temperatures & pressure making them ideal for use in harsh chemical environments.
Hastelloy C22 welded pipes are commonly used in chemical processing, pharmaceuticals, pulp & paper production, waste treatment & other corrosive environments. They are also used in gas scrubbing systems & in equipment for flue gas desulfurization.
Hastelloy C22 welded pipes are compliant with various international standards such as ASTM B619, ASTM B626, ASME SB619 & ASME SB626.
Hastelloy C22 welded pipes can be welded using various techniques, including gas tungsten arc welding (GTAW/TIG), gas metal arc welding (GMAW/MIG), shielded metal arc welding (SMAW) and plasma arc welding (PAW). It is important to choose the appropriate welding technique & filler metal to ensure the highest quality of the weld.
| Specification | ASTM B619 / ASME SB619 |
| Size | 5.0 mm – 1219.2 mm |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Type | Seamless / ERW / Welded / Fabricated / CDW |
| Form | Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
| Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
| End Protection | Plastic Caps |
| Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Hastelloy Pipes, Finish as per customer Requirements |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Pipe End | Plain End, Beveled End, Treaded. |
| UNS Designation & International Equialent for Hastelloy C22 Welded Pipes | |||||||||
| Type | UNS | WNR. | JIS | EN | |||||
| Hastelloy C22 | N06022 | 2.4602 | NW 6022 | NiCr21Mo14W | |||||
| Grade | C | Mn | Si | P | S | Cr | Ni |
| Hastelloy C22 | 0.01 max | 0.50 max | 0.08 max | 0.02 max | 0.02 max | 20 – 22.5 | Bal |
| Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Hastelloy C22 | 8.69 g/cm3 | 1399 °C (2550 °F) | Psi – 1,00,000 , MPa – 690 | Psi – 45000 , MPa – 310 | 45% |
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