Monel 400 Welded Tubes
Monel 400 welded tubes are made from a nickel-copper alloy that is highly durable and corrosion-resistant. This alloy is widely used in various industries because of its unique combination of strength, ductility, and thermal conductivity. In this comprehensive guide, we will explore everything you need to know about Monel 400 Welded Tubes, including their benefits, applications, manufacturing process, and maintenance.
Benefits of Monel 400 Welded Tubes
ASTM B730 UNS N04400 Welded Tubing offers several advantages over other types of tubing materials. Firstly, they offer high resistance to corrosion caused by saltwater, sulfuric acid, and hydrofluoric acid. This makes Alloy 400 Welded Tubing suitable for use in marine environments, chemical processing plants, and aerospace applications. Secondly, the Monel 400 Welded Tube is highly durable and resistant to wear and tear. Thirdly, they offer excellent thermal conductivity and can withstand high temperatures without degrading or becoming brittle. Different types of products are available, such as Super Duplex Steel Zeron 100 Seamless Pipes, Super Duplex Steel Tubes and many more grades are also available.
Applications of Monel 400 Welded Tubes
ASME SB165 Monel Welded Tube has a wide range of applications in various industries. They are commonly used in heat exchangers, condensers, boilers, and evaporators. They are also used in marine applications, such as offshore drilling rigs, pipelines, and shipbuilding. Additionally, they are used in the chemical processing industry for manufacturing sulfuric acid, hydrofluoric acid, and other corrosive chemicals. Nickel 200 Welded Tubes, Inconel 601 Welded Tubes and many more grades are also available.
Manufacturing Process of Monel 400 Welded Tubes
Monel 400 welded tubes are made using a process called tube welding. This involves rolling a strip of Monel 400 alloy into a tubular shape and welding the edges together using a high-frequency electric current. The process produces a seamless, high-quality tube that is free from defects and imperfections. After the welding process, the tube is annealed to remove any residual stresses and ensure optimal ductility.
Maintenance of Monel 400 Welded Tubes
To ensure the longevity and optimal performance of Monel 400 welded tubes, regular maintenance is essential. The tubing should be inspected regularly for signs of corrosion or wear and tear. Any defects or imperfections should be addressed immediately to prevent further damage. Additionally, the tubing should be cleaned regularly using a mild detergent or a specialized cleaner to remove any buildup or debris that may accumulate over time.
Monel K500 Welded Tubes
Monel K500 is a nickel-copper alloy that is resistant to corrosion and has high strength and toughness. It is widely used in various industries to produce different products because of its excellent properties. Monel K500 Welded Tube is one of its application areas where it is used extensively. We will provide information about Monel K500 Welded Tubes and why it is an ideal solution for corrosion resistance.
Corrosion Resistance:
ASME SB165 Monel Welded Tube have exceptional resistance to corrosion, especially in marine environments. The alloy has a high content of nickel and copper, making Monel K500 Welded Tube an excellent choice for reducing the effects of corrosive elements found in saltwater. It also has molybdenum and titanium added to it, thereby increasing the pitting resistance and crevice corrosion resistance.
High Strength and Toughness:
Apart from corrosion resistance, Monel K500 welded tubes have high strength and toughness. These properties make it the perfect choice for applications that require high strength and durability. It is resistant to stress corrosion cracking and is ideal for environments with high temperatures and pressures.
Versatile:
Monel K500 welded tubes are versatile and can be used in various industrial applications. Welded tubes made with Monel K500 are suitable for use in heat exchangers, marine exhaust systems, and chemical processing units. They are also used in the production of oil and gas industry components, as well as in seawater and freshwater piping.
Cost-effective:
Monel K500 welded tubes are a cost-effective solution, reducing downtime and maintenance costs resulting from pitting and crevice corrosion. The long-term cost savings associated with Monel K500 welded tubes make it an attractive choice for products used in harsh environments.
Easy Fabrication:
Monel K500 alloy’s properties make it easy to fabricate, cut, and weld. Monel K500 welded tubes can be used in various shapes and sizes, depending on different industrial applications’ unique requirements.
Table of Content
Monel 400 welded tubes are tubes made from Monel 400 alloy that are welded together to form a continuous tube. They are commonly used in applications where excellent corrosion resistance & high-temperature strength are required.
Monel 400 welded tubes offer a number of benefits, including excellent resistance to corrosion in various environments, good mechanical properties at both room and elevated temperatures & excellent resistance to caustic alkalis.
Monel 400 welded tubes are used in a wide range of applications, including chemical processing, marine engineering, oil and gas production & electrical & electronic components.
Monel K500 welded tubes are tubes made from Monel K500 alloy that are welded together to form a continuous tube. They are commonly used in applications where excellent corrosion resistance, high strength & hardness are required.
Monel K500 welded tubes are a modified version of Monel 400 with improved strength & hardness properties. While both alloys offer excellent corrosion resistance Monel K500 offers higher strength & hardness making it suitable for more demanding applications.
Specification | ASTM B730 / ASME SB730 |
Size | 5.0 mm – 1219.2 mm |
Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Monel Tubes available Ex-stock |
Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
Type | Seamless / ERW / Welded / Fabricated / CDW |
Form | Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
End Protection | Plastic Caps |
Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Monel Pipes, Finish as per customer Requirements |
Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
Tube End | Plain End, Beveled End, Treaded. |
UNS Designation & International Equialent for Monel 400 / K500 Welded Tubes | |||||||||
Type | UNS | WNR. | JIS | EN | BS | AFNOR | GOST | ||
Monel 400 | N04400 | 2.4360 | NW 4400 | NiCu30Fe | NA 13 | NU-30M | МНЖМц 28-2,5-1,5 | ||
Monel K500 | N05500 | 2.4375 | NW 5500 | NiCu30Al | NA 18 | – | – |
Grade | C | Mn | Si | P | S | Cr | Ni |
Monel 400 | 0.3 max | 2.0 max | 0.5 max | – | 0.024 max | – | 63.0 min |
Monel K500 | 0.18 max | 1.5 max | 0.5 max | – | 0.010 max | 63.0 min | – |
Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 1,60,000 , MPa – 1100 | Psi – 1,15,000 , MPa – 790 | 20 % |
Check ASME B36.19 Monel 400 Welded Tube, B730 Monel K500 Sch 40 Welded Tube dimensions and thickness chart, SB 730 400 Welded Tube and K500 Monel DIN 2.4360-2.4375 Square Welded Tube price per meter in India
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