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Super duplex steel Zeron 100 welded pipes are a type of stainless steel pipe that offers superior strength, corrosion resistance, and durability. These pipes are often used in oil and gas production, chemical processing, heat exchangers, and power plants due to their high-performance properties. Super Duplex Steel Zeron 100 Welded Pipes are made from a blend of austenitic and ferritic stainless steels. This combination creates a material with extremely high corrosion resistance and mechanical strength. The alloy also contains chromium and molybdenum to further improve its corrosion-resistant properties. The addition of nitrogen improves its workability when welding. These pipes have excellent weldability even without preheating or post-weld heat treatment.
One key advantage of super duplex steel Zeron 100 welded pipes is their superior strength compared to other types of stainless steel pipes. They can withstand higher temperatures without losing any structural integrity, making them ideal for applications where temperatures may reach up to 600°F (316°C). Additionally, they offer improved resistance to localized corrosion such as pitting or crevice corrosion in extreme environments such as seawater or chloride environments. The material also has good weldability which allows for easier installation in tight spaces or hard-to-reach areas. Finally, the alloy is resistant to stress corrosion cracking which makes it highly durable in hazardous conditions like those found in offshore oil rigs and chemical processing plants. Super Duplex Steel S32750 Welded Pipes, Super Duplex Steel Zeron 100 Welded Pipes and many more grades are also available.
Super duplex steel is a type of stainless steel that contains higher levels of chromium, molybdenum, nitrogen, and other elements. This makes it stronger than traditional stainless steel, which means it can be used in applications that require higher capacity for tensile strength, pressure or temperature limits. Its superior corrosion-resistance also makes it ideal for use in highly corrosive environments such as those found in offshore oil platforms or chemical processing plants. Different types of products are available, such as Stainless Steel Large Diameter Pipe, Super Duplex Steel S32750 Plates, etc.
Super duplex steel pipes offer many benefits over traditional stainless steel pipes including increased strength and durability as well as better corrosion resistance. The high levels of chromium and molybdenum give this material excellent pitting resistance which helps protect the pipe against rusting and other types of corrosion. The addition of nitrogen gives these pipes added toughness so that they are able to withstand higher pressures without cracking or failing. Additionally, they are easy to install due to their weldability and formability which reduces installation time and cost. Lastly, super duplex steel Zeron 100 welded pipes are highly resistant to abrasion making them ideal for use in abrasive environments where regular maintenance is required.
Due to their impressive strength and durable construction, super duplex steel Zeron 100 welded pipes can be used in a wide variety of applications including offshore oil rigs, chemical processing plants, power generation plants, food processing plants, desalination plants, marine vessels, water treatment facilities and more. They can also be used for both cold and hot water systems as well as low-temperature steam distribution systems due to their high heat resistance capabilities. In short, these pipes are suitable for just about any application where maximum strength is needed along with superior corrosion-resistance properties.
Table of Content
Super Duplex Steel Zeron 100 pipes are pipes made from Super Duplex Steel Zeron 100. These pipes are used in a range of applications in industries such as oil & gas, chemical & petrochemical and marine engineering.
Super Duplex Steel Zeron 100 pipes offer several advantages, including excellent corrosion resistance, high strength & durability, good weldability & good formability. They are also resistant to chloride-induced stress corrosion cracking, making them suitable for use in seawater applications.
Super Duplex Steel Zeron 100 pipes are commonly used in a variety of applications, including oil and gas pipelines, offshore platforms, heat exchangers, pressure vessels & seawater desalination plants. They are also used in the chemical and petrochemical industries, as well as in marine engineering.
Super Duplex Steel Zeron 100 pipes have a temperature range of -50°C to 300°C (-58°F to 572°F). However, this may vary depending on the specific application & operating conditions.
The chemical composition of Super Duplex Steel Zeron 100 typically includes chromium (25%), molybdenum (7%), nickel (3.5%), nitrogen (0.3%), copper (0.5%), tungsten (0.5%) & other elements such as silicon & manganese.
| Specification | ASTM A790 / ASME SA790 |
| Size | 5.0 mm – 1219.2 mm |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Type | Seamless / ERW / Welded / Fabricated / CDW |
| Form | Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
| Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
| End Protection | Plastic Caps |
| Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Super Duplex Welded Steel Pipes, Finish as per customer Requirements |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Pipe End | Plain End, Beveled End, Treaded. |
| UNS Designation & International Equialent for Super Duplex Zeron 100 Welded Pipes | |||||||||
| Type | UNS | WNR. | EN | AFNOR | JIS | ||||
| Super Duplex Zeron 100 | S32760 | 1.4501 | X2CrNiMoCuWN25-7-4 | Z3CNDUW25-07Az | SM25Cr | ||||
| Grade | C | Mn | Si | P | S | Cr | Ni |
| Zeron 100 | 0.030 Max | 1.00 Max | 1.0 Max | 0.03 Max | 0.01 Max | 24.0-26.0 | 6.0-8.0 |
| Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Zeron 100 | – | – | 750 min. | 550 min. | 25 % |
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Navrang Steel is a prominent manufacturer, supplier, stockist and exporter of Pipes, Forged Fittings, Fasteners, and other industrial products. We stock and supply all these products in various materials, such as Stainless Steel, Duplex and Super Steel, Nickel Alloy, inconel, monel, hastelloy, and various other ferrous and non-ferrous materials.
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