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Super Duplex Steel Zeron 100 is a high-performance, corrosion-resistant alloy that is used for a variety of applications. This particular alloy is made from a unique blend of austenitic and ferritic stainless steels and has excellent resistance to chloride pitting and crevice corrosion. One of the most popular uses for this alloy is in the production of Super Duplex Steel Zeron 100 Seamless Tubes, which offer numerous benefits. Let’s take a look at some of those advantages.
Due to their construction process, seamless tubes have higher levels of strength compared to welded ones. This is because during production the entire tube is composed from one piece of metal; whereas with welded components two pieces are fused together creating an area where weaknesses may occur. As such, Super Duplex Steel Zeron 100 seamless tubes are highly sought after for applications where strength and durability are paramount concerns—such as in chemical processing plants or marine environments. Super Duplex Steel S32750 Seamless Tubes, Super Duplex Steel Seamless Tubes and many more grades are also available.
Super Duplex Steel Zeron 100 seamless tubes offer superior corrosion resistance compared to other materials due to their composition and manufacturing process. The lack of welding makes them more resistant to crevice corrosion while their strong chromium content offers additional protection against chloride pitting—making them ideal for use in corrosive or saline conditions. Furthermore, the addition of molybdenum increases the tolerance of these materials against sulfide stress cracking and helps protect them from damage caused by oxidation. Different types of products are available, such as SMO 254 Tubes, Duplex Steel S32205 Tubes, etc.
Zeron 100 is a super duplex stainless steel alloy designed to deliver superior performance in highly corrosive environments. It has excellent mechanical properties and its two-phase microstructure gives it superior strength and durability that surpasses many other alloys. It also offers higher tensile strength and better corrosion resistance compared to conventional austenitic stainless steels, making it an ideal choice for industrial applications where corrosion-resistant materials are needed.
Zeron 100 offers numerous benefits over other materials, including outstanding corrosion resistance and high temperature strength, which make it ideal for applications such as chemical processing, oil production, and marine environments. Additionally, its ease of weldability makes it perfect for fabricating components with complex shapes or tight tolerances. Lastly, its low carbon content helps reduce the risk of intergranular corrosion, making it suitable for use in food processing plants or medical facilities where hygiene is paramount.
Seamless tubes made from Zeron 100 offer even more advantages than regular pipes because they don’t have any weld seams that could potentially weaken the structure or lead to leaks over time. Additionally, seamless tubes are easier to install because they don’t require welding or soldering during installation—just simple connections with fittings or flanges will do the job just fine! And since seamless tubes can be made from any material—including high-grade stainless steel like Zeron 100—the end product will be much stronger than traditional welded pipes.
Table of Content
Super Duplex Steel Zeron 100 seamless tubes offer several benefits, including high strength and durability, excellent resistance to corrosion and erosion & good weldability. They are also suitable for use in harsh environments, such as offshore and marine applications, where resistance to corrosion and fatigue is essential.
Super Duplex Steel Zeron 100 seamless tubes are commonly used in a variety of industries, including oil and gas, chemical and petrochemical, power generation & desalination. They are used in applications such as heat exchangers, pressure vessels, pipelines & subsea equipment.
The standard length of Super Duplex Steel Zeron 100 seamless tubes is typically 6 meters or 20 feet. However, they can be cut to any length required by the customer.
Super Duplex Steel Zeron 100 seamless tubes have a temperature range of -50°C to 300°C (-58°F to 572°F). However, this may vary depending on the specific application & operating conditions.
The chemical composition of Super Duplex Steel Zeron 100 typically includes chromium (24-26%), nickel (6-8%), molybdenum (3-5%), nitrogen (0.2-0.3%), copper (0.5-1%), and other elements such as tungsten, silicon & manganese. The exact composition may vary depending on the specific manufacturer and application.
The price of Super Duplex Steel Zeron 100 seamless tubes can vary depending on the size, quantity & specifications required. It is recommended to contact a reliable supplier or manufacturer for a specific quote.
| Specification | ASTM A789 / ASME SA789 |
| Size | 5.0 mm – 1219.2 mm |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Type | Seamless / ERW / Welded / Fabricated / CDW |
| Form | Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
| Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
| End Protection | Plastic Caps |
| Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Super Duplex Steel Pipes, Finish as per customer Requirements |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Tube End | Plain End, Beveled End, Treaded. |
| UNS Designation & International Equialent for Super Duplex Zeron 100 Seamless Tubes | |||||||||
| Type | WNR. | UNS | EN | AFNOR | JIS | ||||
| Super Duplex Zeron 100 | 1.4501 | S32760 | X2CrNiMoCuWN25-7-4 | Z3CNDUW25-07Az | SM25Cr | ||||
| Grade | C | Mn | Si | P | S | Cr | Ni |
| Super Duplex Zeron 100 | 0.05 max | 1 max | 1 max | 0.03 max | 0.01 max | 24-26 | 6-8 |
| Grade | Density (g/cm 3) | Tensile Strength (MPa) | Yield Strength (0.2%Offset) (MPa) | Elongation min |
| Super Duplex Zeron 100 | – | 750 min | 550 min | 25 % |
Check ASME B36.19 Super Duplex Steel Zeron 100 Seamless Tube, A789 Super Duplex Zeron 100 Sch 40 Seamless Tube dimensions and thickness chart, SA 789 Zeron 100 Seamless Tube and Zeron 100 Super Duplex Steel DIN 1.4501 Square Seamless Tube price per meter in India
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Navrang Steel is a prominent manufacturer, supplier, stockist and exporter of Pipes, Forged Fittings, Fasteners, and other industrial products. We stock and supply all these products in various materials, such as Stainless Steel, Duplex and Super Steel, Nickel Alloy, inconel, monel, hastelloy, and various other ferrous and non-ferrous materials.
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