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Inconel 825 is a nickel-iron-chromium alloy that is highly resistant to corrosion and oxidation at high temperatures. It is widely used in the chemical processing industry for applications that require resistance to acids, alkalis, and seawater, among others. Incoloy 825 Welded Pipes are a preferred choice for many industries due to their excellent corrosion resistance as well as high strength and durability. We’ll provide you with a comprehensive guide to Alloy 825 Welded Pipe, from their features and benefits to the manufacturing process, applications, and maintenance.
Features and benefits
ASTM B705 Alloy 825 Welded Pipe is highly resistant to corrosion and oxidation in both highly acidic and basic environments, making them suitable for use in a wide range of applications in the chemical, petrochemical, and oil and gas industries. UNS N08825 Welded Pipe is also highly durable and resistant to cracking and pitting, which increases their lifespan and reduces the need for frequent replacements. Additionally, Inconel 825 welded pipes are highly resistant to stress corrosion cracking, which can occur in high-stress applications such as where vibration or heat can cause cracking or fracturing. Hastelloy B2 Welded Pipes, Hastelloy C22 Welded Pipes and many more grades are also available.
Manufacturing process
Inconel 825 welded pipes are manufactured using various techniques, including longitudinally welded and spiral-welded pipes. These pipes are made by rolling a steel plate into a cylinder and then welding the edges to create a continuous seam. The welding process is crucial in ensuring the high strength, durability, and resistance to corrosion and cracking that Inconel 825 welded pipes are known for. The welding process also determines the final shape and size of the pipe, as well as its quality and performance. Different types of products are available, such as Monel 400 Pipes, Alloy 20 Tubes, etc.
Applications
Inconel 825 welded pipes have a wide range of applications in the chemical, petrochemical, and oil and gas industries. They are commonly used in the production of chemicals such as sulfuric acid, hydrochloric acid, and nitric acid, as well as in the manufacturing of heat exchangers, seawater cooling systems, and valves. Inconel 825 welded pipes are also used in the production of oil and gas equipment such as pipelines, tanks, and drilling rigs. Their superior corrosion resistance and durability make them an ideal choice for use in harsh environments where other materials would fail.
Maintenance
Inconel 825 welded pipes require minimal maintenance due to their high resistance to corrosion and cracking. However, regular inspections and monitoring of the pipes are necessary to determine if any repairs or replacements are needed. It is important to keep the pipes clean and free of debris and chemicals that may cause corrosion or damage. In the event of any damage or leaks, prompt repair or replacement is necessary to prevent any further damage or downtime.
Incoloy 825 is a superalloy that is highly resistant to corrosion, pitting, and crevice attack. These properties make it an ideal choice for various industrial applications, such as chemical processing, oil and gas, and marine environments. Incoloy 825 welded pipes are highly durable and provide excellent resistance to high temperatures and harsh chemicals. In this blog post, we will delve deeper into the properties, applications, and benefits of Incoloy 825 welded pipes.
Properties of Incoloy 825 Welded Pipes
Incoloy 825 welded pipes are made from a combination of nickel, chromium, and molybdenum, which provides exceptional resistance to corrosion, oxidation, and high-temperature environments. These pipes have a maximum operating temperature of 550°C and offer exceptional mechanical strength and durability. The high levels of nickel content in the alloy make the pipes highly resistant to corrosion and scaling, which is essential in offshore and marine environments.
Applications of Incoloy 825 Welded Pipes
Incoloy 825 welded pipes are widely used in various industries that require high resistance to corrosion and harsh environments. These pipes are commonly used in chemical processing, oil and gas, marine, and petrochemical industries. The excellent corrosion resistance of Incoloy 825 welded pipes makes them ideal for sour gas wells, seawater handling equipment, and sulfuric acid plants. They are also used in heat exchangers, evaporators, and air preheaters due to their high-temperature resistance.
Benefits of Incoloy 825 Welded Pipes
Incoloy 825 welded pipes offer several benefits compared to other materials, including excellent resistance to corrosion, scaling, and high-temperature environments. They are also highly durable and offer exceptional mechanical strength, making them ideal for various industrial applications. The pipes have a long service life, which reduces maintenance costs and downtime. Incoloy 825 welded pipes also require minimal cleaning, which reduces the risk of contamination and improves productivity.
Welding Incoloy 825 Welded Pipes
Welding Incoloy 825 welded pipes requires expertise and precision due to their unique mechanical properties. Welding procedures must follow strict guidelines to ensure that the pipes retain their mechanical strength and corrosion resistance. The pipes are best welded using gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW). It is also essential to use a compatible filler metal that matches the properties of the pipes to achieve the desired results.
Table of Content
Incoloy 825 welded pipes are pipes made from Incoloy 825 alloy that are welded together to form a continuous pipeline. They are commonly used in applications where high corrosion resistance is required.
Incoloy 825 welded pipes offer a number of benefits, including excellent corrosion resistance in various environments, good mechanical properties at both room & elevated temperatures & good resistance to stress corrosion cracking.
| Specification | ASTM B705 / ASME SB705 |
| Size | 5.0 mm – 1219.2 mm |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Incoloy Tubes available Ex-stock |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Type | Seamless / ERW / Welded / Fabricated / CDW |
| Form | Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
| Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
| End Protection | Plastic Caps |
| Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Incoloy Welded Pipes, Finish as per customer Requirements |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Pipe End | Plain End, Beveled End, Treaded. |
| UNS Designation & International Equialent for Incoloy 825 Welded Pipes | |||||||||
| Type | UNS | WNR. | AFNOR | EN | JIS | BS | GOST | ||
| Incoloy 825 | N08825 | 2.4858 | NFE30C20DUM | NiCr21Mo | NCF 825 | NA 16 | ЭП703 | ||
| Grade | C | Mn | Si | S | Cr | Ni |
| Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 19.50 – 23.50 | 38.00 – 46.00 |
| Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Incoloy 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
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Navrang Steel is a prominent manufacturer, supplier, stockist and exporter of Pipes, Forged Fittings, Fasteners, and other industrial products. We stock and supply all these products in various materials, such as Stainless Steel, Duplex and Super Steel, Nickel Alloy, inconel, monel, hastelloy, and various other ferrous and non-ferrous materials.
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