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Incoloy 800 Welded Tubes
In the world of engineering, finding the perfect material to use for heavy-duty purposes is no easy feat. Engineers and manufacturers must consider various factors such as strength, durability, corrosion resistance, and countless other properties. Thankfully, Incoloy 800 Welded Tubes meet all these criteria and more.
Incoloy 800 is a nickel-chromium alloy that provides unparalleled strength and durability. This alloy is widely used in high-temperature environments where other materials would fail to perform. We’ll discuss the many benefits of using Incoloy 800 welded tubes and explore some of the critical applications of this material. Inconel 600 Welded Tubes, Hastelloy C22 Welded Tubes and many more grades are also available.
High Temperature Resistance:
One of the most significant advantages of using Incoloy 800 welded tubes is its ability to withstand high temperatures without losing its strength. This alloy can operate in temperatures as high as 1600°F (871°C) without any significant deformation or damage. This property makes it an ideal choice for applications such as furnace components, petrochemical processing plants, and gas turbine engines.
Corrosion Resistance:
Another significant benefit of Incoloy 800 welded tubes is its resistance to both oxidation and corrosion. This alloy contains a high percentage of nickel and chromium, which provide excellent resistance to corrosive environments, such as those found in chemical processing plants and offshore drilling rigs.
Strength and Durability:
Incoloy 800 welded tubes have a unique combination of strength and durability that makes them perfect for high-stress applications. This alloy can withstand heavy loads, vibrations, and impacts without suffering any significant deformation or damage. This ability makes it an ideal choice for applications such as heat exchangers, process piping, and pressure vessels.
Versatility:
Incoloy 800 welded tubes are incredibly versatile and can be customized to meet the specific needs of various industries. This alloy can be cold or hot worked, welded, and fabricated into various shapes and sizes. It also works well with other metals, making it an ideal choice for a range of applications.
Cost-Effective:
Despite its unmatched strength and durability, Incoloy 800 welded tubes are relatively cost-effective compared to other high-performance alloys. This property, combined with its long lifespan and low maintenance requirements, makes it an excellent investment for many industries.
Incoloy 800H Welded Tubes
Incoloy 800H is a high-temperature alloy that offers excellent resistance to oxidation, carburization, and sulfidation at elevated temperatures. One of the main applications of this alloy is in the production of Incoloy 800H Welded Tubes, which are widely used in various industries, such as chemical processing, power generation, and oil and gas refining. We will discuss the features, benefits, and applications of Incoloy 800H welded tubes. Different types of products are available, such as Inconel 718 Tubes, Inconel 825 Tubes, etc.
Features of Incoloy 800H Welded Tubes
Incoloy 800H welded tubes have several features that make them ideal for use in high-temperature applications. The main features include outstanding resistance to stress-corrosion cracking, excellent creep and rupture strength at high temperatures, good resistance to thermal fatigue and excellent resistance to oxidation, carburization, and sulfidation. The alloy has a high level of nickel and chromium, which adds to its corrosion resistance and strength.
Benefits of Incoloy 800H Welded Tubes
The benefits of Incoloy 800H Welded Tubes include a high level of resistance to oxidation, resistance to carburization and excellent strength even at high temperatures, making it ideal for use in severe environments. The welded tubes are available in a range of sizes and specifications, making them highly suitable for various industrial applications. In addition, the tubes are easy to fabricate and can be welded using various techniques such as TIG, MIG, and manual arc welding, making them highly versatile.
Applications of Incoloy 800H Welded Tubes
Incoloy 800H welded tubes are highly versatile and can be used in various applications in different industries. Some of the notable applications include chemical processing, power generation, and oil and gas refining. In the chemical processing industry, the welded tubes are used in the production of heat exchangers, reaction vessels, and furnace components, while in power generation, they are used in boiler tubes for steam turbines. In the oil and gas industry, Incoloy 800H welded tubes are used in heat exchangers, offshore and onshore platforms, and processing plants.
Manufacturing Process of Incoloy 800H Welded Tubes
Incoloy 800H welded tubes are manufactured using various methods such as TIG welding, MIG welding, and manual arc welding. The manufacturing process typically involves selecting the appropriate materials, cutting the tubes to size, cleaning the weld area, and welding the tubes using the selected technique. The weld seam is then cleaned and inspected to ensure it meets the required standards. The finished tubes are then tested for integrity, quality, and dimensional accuracy.
Care and Maintenance of Incoloy 800H Welded Tubes
To ensure the longevity and reliability of Incoloy 800H welded tubes, it is essential to follow proper care and maintenance procedures. The tubes should be protected from exposure to extreme temperatures and corrosive environments. Regular inspection and cleaning will help to maintain the tubes’ integrity and prevent corrosion buildup, which may cause premature failure.
Incoloy 800HT Welded Tubes
For those in need of high-temperature resistant piping materials, Incoloy 800HT Welded Tubes are a popular and reliable option. Incoloy 800HT is a nickel-iron-chromium alloy that provides excellent corrosion resistance and strength at high temperatures. Welded tubes made from this material are particularly useful in applications such as heat exchangers, furnace components, and petrochemical processing. Here are several benefits that make Incoloy 800HT welded tubes an excellent choice for high-temperature applications.
Oxidation Resistance
Incoloy 800HT welded tubes are particularly resistant to oxidation, even in environments with high temperatures and extreme pressure. These tubes have a high content of chromium, which forms a protective oxide layer on the surface of the metal that protects against heat and corrosion. The robust properties of Incoloy 800HT tubes make them favored for furnaces, thermo-wells, and other heat-intensive applications that require a high oxidation resistance.
Strength and Ductility
Incoloy 800HT welded tubes have excellent strength and ductility characteristics, making them ideal for use where high-pressure levels and temperature conditions are likely. Their high nickel content makes them particularly strong and resistant to deformation at high temperatures. On the other hand, their ductility characteristics help prevent cracks and leakages, increasing their durability.
Corrosion Resistance
Incoloy 800HT welded tubes exhibit a high resistance to corrosion in even the most challenging environments, making them the outstanding choice for petrochemical processing and other harsh applications. Their resistance to various acids and alkalis makes them a top pick in oil and gas companies, power generation, and chemical processing plants.
High-Temperature Resistance
A standout attribute of the Incoloy 800HT welded tubes is their heat resistance. This alloy can withstand temperatures up to 871°C (1600°F) without significant degradation, making them an excellent choice for high-temperature applications such as heat exchangers, steam generators, and radiant tubes.
Economical
Incoloy 800HT welded tubes are relatively affordable, considering their excellent performance in high-temperature and high-pressure environments. In contrast to other alloys, Incoloy has relatively low maintenance costs, making it a top choice for budget-conscious manufacturers.
Table of Content
Incoloy 800 welded tubes are tubes made from Incoloy 800 alloy that are welded together to form a continuous tube. They are commonly used in applications that require high-temperature strength and resistance to corrosion.
Incoloy 800H welded tubes are tubes made from Incoloy 800H alloy that are welded together to form a continuous tube. They are commonly used in applications that require high-temperature strength and resistance to corrosion.
Incoloy 800H welded tubes offer a number of benefits, including excellent resistance to oxidation and corrosion, good strength at high temperatures, and good weldability. The higher carbon content of Incoloy 800H also provides better resistance to high-temperature creep and stress rupture.
| Specification | ASTM B515 / ASME SB515 |
| Size | 5.0 mm – 1219.2 mm |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Incoloy Tubes available Ex-stock |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Thickness Range | 0.3mm – 50 mm, SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Type | Seamless / ERW / Welded / Fabricated / CDW |
| Form | Round Tubes/Tubes, Square Tubes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes |
| Length | Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded |
| End Protection | Plastic Caps |
| Surface Finish | 2B, No.4, No.1, No.8 Mirror Finish for Incoloy Welded Tubes, Finish as per customer Requirements |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Tube End | Plain End, Beveled End, Treaded. |
| UNS Designation & International Equialent for Incoloy 800/800H/800HT Welded Tube | |||||||||
| Type | UNS | WNR. | AFNOR | EN | JIS | BS | GOST | ||
| Incoloy 800 | N08800 | 1.4876 | Z10NC32-21 | X10NiCrAlTi32-21 | NCF 800 | NA 15 | ЭИ670 | ||
| Incoloy 800H | N08810 | 1.4958 / 1.4876 | Z8NC33-21 | X5NiCrAlTi31-20 | NCF 800H | NA 15(H) | ЭИ670 | ||
| Incoloy 800HT | N08811 | 1.4959 / 1.4876 | Z8NC33-21 | X8NiCrAlTi32-21 | NCF 800HT | NA 15(HT) | ЭИ670 | ||
| Grade | C | Mn | Si | S | Cr | Ni |
| Incoloy 800 | 0.10 max | 1.5 max | 1.00 max | 0.015 max | 19.00 – 23.00 | 30.00 – 35.00 |
| Incoloy 800H | 0.05 – 0.10 | 1.5 max | 1.00 max | 0.015 max | 19.00 – 23.00 | 30.00 – 35.00 |
| Incoloy 800HT | 0.06 – 0.10 | 1.5 max | 1.00 max | 0.015 max | 19.00 – 23.00 | 30.00 – 35.00 |
| Grade | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Incoloy 800 / 800H / 800HT | 7.94 g/cm3 | 1385 °C (2525 °F) | Psi – 75,000 , MPa – 520 | Psi – 30,000 , MPa – 205 | 30 % |
Check ASME B36.19 Incoloy 800 Welded Tube, B515 Incoloy 800 Sch 40 Welded Tube dimensions and thickness chart, SB515 800 Welded Tube and 800 Incoloy DIN 1.4876 Square Welded Tube price per meter in India
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